Wednesday, April 25, 2012

MAGNET AND MAGNETISM(ANSWER AND QUESTION)


Title      : Q & A (MAGNET AND MAGNETISM) 
Contain:
  1. NdFeB (Neodymium-Iron-Boron) -- The most powerful 'rare-earth' permanent magnet composition known to mankind, and our specialty. This formulation is relatively modern, and first became commercially available in 1984. NdFeB magnets have the highest B, Br, and BHmax of any magnet formula, and also have very high Hc (see below for definitions). They are however very brittle, hard to machine, and sensitive to corrosion and high temperatures. Useful in the home, workshop, pickup truck, laboratory, wind turbine, starship and more. We carry both new and surplus stock in many sizes and shapes.In almost all magnet applications, NdFeB are the best choice for incredible strength and coercivity at a reasonable price! In power generation applications, NdFeB magnets can be expected to give 4-5 times the power output of ceramic magnet.
  2. Ferrite (Ceramic) -- Also known as 'hard ceramic' magnets, this material is made from Strontium or Barium Ferrite. It was developed in the 1960s as a low-cost and more powerful alternative to AlNiCo and steel magnets. Less expensive than NdFeB magnets, but still very powerful and resistant to demagnetization. Useful everywhere. We carry both new and surplus in multiple shapes and sizes. Ferrite magnets are lower in power (B, Br, BHmax) compared to other formulations, and are very brittle. However, they have very high Hc and good Tc (see below), and are quite corrosion-resistant. A very cost-effective choice.
  3. AlNiCo (Aluminum-Nickel-Cobalt) for medium strength and excellent machinability. Developed in the 1940s and still in use today. They perform much better than plain steel, but are much weaker in strength (lower B, Br and BHmax) and must be carefully stored since they are prone to demagnetization. Contact with a NdFeB magnet can easily reverse or destroy the field of an AlNiCo magnet.
  4. SmCo (Samarium Cobalt)-- for high power and resistance to high temperatures and corrosion. Developed in the 1970s, these were the first so-called 'rare earth' magnets. They are almost as powerful as NdFeB magnets, and far more powerful than all the others (high B and Br). They are the most expensive magnet formulation, and usually only used where resistance to high temperatures (high Tc) and corrosion are needed. Also very brittle and hard to machine. 
  5. Bonded (flexible)-- magnets are a rubberized formulation often seen on refrigerators and magnetic signs. Though they may be manufactured from any magnet formulation when powerdered and mixed with rubberizer, the result is always less powerful than a traditional sintered magnet of any formula. Used only where unusal and difficult shapes are needed.
How does temperature affect the behavior of a permanent magnet?
Curie Temperature (Tc): This is the temperature at which a magnet material loses it's strength, permanently. Another useful number (if available) is Tmax, the recommended maximum operating temperature. Above Tmax (around 266 deg. F for most NdFeB magnets) a magnet will start ot lose its power, and at Tc all power is lost. If you need strong magnets that can be used at high temperatures, consider using Samarium Cobalt (SmCo) magnets.
Will magnets corrode if used outdoors?
NdFeB magnets are susceptible to corrosion. The 'Fe' in the name stands for Iron, and it rusts! Many of our magnets come with a Nickel, Zinc, Gold or Epoxy coating to protect them from moisture. If the coating is damaged (frequently the case with surplus magnets) the magnet could rust if exposed to water or humidity. If this is a concern to you, you can easily add another layer of protection by dipping the magnet in epoxy or plastic coating.

Conclusion: The best magnet is NdFeb type followed by Ferrite and others. As long my project does not need so much output power therefore the ferrite magnet is the suitable one to be included for the project. Instead, the magnets also will be coated with suitable material too. The material that will be used will be discussed later on.  

                                                                                                                                   ref: http://wondermagnet.com/magfaq.html

Tuesday, April 17, 2012

SELECTING A MAGNET

Title: Selecting a magnet

In order to design the magic mat, the type of magnet to be used must be consider. Here are the properties for different types of magnets.

Contain:

1) Ferrite Magnet

Physical and Thermal Properties
Property
Typical Value
Coefficient of thermal expansion (25°C to 450°C)

Perpendicular to orientation
10 x 10-6 cm/cm/°C
Parallel to orientation
14 x 10-6 cm/cm/°C
Thermal conductivity
0.007 cal/cm-sec°C
Reversible temperature coefficient of residual induction
-0.2% /°C
Reversible temperature coefficient of intrinsic coercive force
0.2 to 0.5% /°C
Curie temperature
450°C
Maximum service temperature* (without metallurgical change)
800°C

2) SmCo Magnet

Physical and Thermal Properties
Description
SmCo 1-5 Alloys
SmCo 2-17 Alloys
NdFeB
Mechanical Properties:
Modulus of elasticy
23 x 106 psi
17 x 106 psi
22 x 106 psi
Ultimate tensile strength
6 x 103 psi
5 x 103 psi
12 x 103 psi
Density
8.2 g/cc
8.4 g/cc
7.4 g/cc
Coefficient of thermal expansion:
Perpendicular to orientation
13 x 10-6/°C
11 x 10-6/°C
-4.8 x 10-6/°C
Parallel to orientation
6 x 10-6/°C
8 x 10-6/°C
3.4 x 10-6/°C
Electrical resistivity
5µ ohm cm
86µ ohm cm
160µ ohm cm
Magnetic Properties:
Curie temperature
750°C
825°C
310°C
Reversible temperature coefficient of residual induction (-100°C to + 100°C)
-0.043% / °C
-0.03% /°C
-0.09 to -0.13% /°C
Recoil permeability
1.05
1.05
1.05
Max. service temperature*
250°C
300°C
150°C
* Maximum Service Temperature depends on permeance coefficient of magnetic circuit. Temperatures shown here are guidelines only


3) NdFeB Magnet

Physical and Thermal Properties
Description
SmCo 1-5 Alloys
SmCo 2-17 Alloys
NdFeB
Mechanical Properties:
Modulus of elasticy
23 x 106 psi
17 x 106 psi
22 x 106 psi
Ultimate tensile strength
6 x 103 psi
5 x 103 psi
12 x 103 psi
Density
8.2 g/cc
8.4 g/cc
7.4 g/cc
Coefficient of thermal expansion:
Perpendicular to orientation
13 x 10-6/°C
11 x 10-6/°C
-4.8 x 10-6/°C
Parallel to orientation
6 x 10-6/°C
8 x 10-6/°C
3.4 x 10-6/°C
Electrical resistivity
5µ ohm cm
86µ ohm cm
160µ ohm cm
Magnetic Properties:
Curie temperature
750°C
825°C
310°C
Reversible temperature coefficient of residual induction (-100°C to + 100°C)
-0.043% / °C
-0.03% /°C
-0.09 to -0.13% /°C
Recoil permeability
1.05
1.05
1.05
Max. service temperature*
250°C
300°C
150°C
* Maximum Service Temperature depends on permeance coefficient of magnetic circuit. Temperatures shown here are guidelines only

Conclusion: Selecting a magnet should consider the above criteria such as its maximum temperature and so on. The best magnet would be NdFeB type which have high modulus of elasticy along with high electrical resistivity.